Fatigue fracture surface investigations with a 3D optical profiler

In this paper a set of specimens, used for the critical distance determination, are investigated with a non-contact 3D optical profiler. The fatigue fracture surfaces of both plain and V-notched specimens, under axial (mode I) and torsional (mode III) loadings are observed, investigating steel 42CrMo4+QT and aluminium alloy 7075-T6. The fatigue fracture profiles are compared to be previously obtained critical distances, both for mode I and mode III. The stage I to stage II transition was found at a smaller size than the axial critical distance, for the steel, while for the torsional load a local plateau at the nucleation was observed. The fracture surface of the axial loading was instead much irregular at the scale of the mode I critical distance, for the aluminium alloy, resembling a not concluded stage I, while again a relatively flat surface was observed for the mode III loading.