Guided wave technology for in-service inspection and online monitoring for long term operation of nuclear power plants

In-Service Inspection (ISI) and monitoring of all equipment (Systems, Structures and Components, SSCs) of a Nuclear Power Plant (NPP), are actions aimed at preventing failures both for economical and safety purposes. SSCs ageing due to stresses such as corrosion, load variations, flow conditions, temperature and neutron irradiation can be a potential limit for NPP life extension or operation beyond their license term (Long Term Operation. LTO). ISI has a main role on the actual possibility of LTO assuring the required safety. Guided Waves are structure-borne ultrasonic waves that propagate along the structure confined and guided by its geometric boundaries. Guided Wave Testing can find defect locations through longrange screening using low-frequency waves (from 5 to 250 kHz). The technology is regularly used for pipe testing in the oil and gas industry. In the nuclear industry, regulators are working to standardize monitoring and inspection procedures. To use the technology inside an active plant, operators must solve issues like high temperatures (up to more than 300°C inside a light-water reactor's primary piping), high wall thickness of components in the primary circuit and characteristic defect typologies. Magnetostrictive sensors are expected to overcome such issues due to their physical properties, namely robust constitution and simplicity. Recent experimental results have demonstrated magnetostrictive transducers can withstand temperatures close to 300°C. In this paper, new experimental tests conducted using such a methodology will be described and open issues related to high temperature guided wave applications (e.g. wave velocity or amplitude fluctuations during propagation in variable temperature components) will be discussed.