Feasibility study of a CHP plant with steam turbine and biomass gasification for tissue paper production

In remote areas, such as India, Africa and Southeast Asia, typically not connected to the natural gas distribution network, tissue paper production is currently carried out using a Yankee cylinder and two hot air hoods heated with saturated steam produced in conventional boilers. In this way the drying air is heated at medium temperature, around 160-180°C, with consequent low levels of dried paper production. In this context, the present study intends to evaluate the technical and economic feasibility of using a wood biomass fixed bed downdraft gasification plant for the production of syngas to be used as fuel in gas hoods, in order to reach high drying temperatures (around 500°C), comparable with those of the current modern hoods powered with natural gas. Using previously developed calculation codes, an evaluation of energy performance of the paper drying system and of the gasification plant has been performed. The present study also evaluates the possibility of applying a CHP plant, powered by biomass, for the production of steam and electric, this last obtained adopting a steam turbine, thus covering all the electrical and thermal needs of the paper mill. Results show that, for a paper mill with a production of about 80 t/day of paper, two gasification reactors with a thermal output of about 1.95 MWt, and a consumption of dry biomass of 0.86 t/h, are required. For the steam system, the net electric power needed to meet the needs of the paper mill is about 3100 kW with a consumption of 4.72 t/h of moist biomass and a net efficiency of 23.9 %.