A modular compliant actuator for emerging high performance and fall-resilient humanoids

The application of humanoids in real world environments necessarily requires robots that can demonstrate physical resilience against strong physical interactions with the environment and impacts, that may occur during falling incidents, that are unavoidable. This paper introduces a modular high performance actuation unit designed to be robust against impacts and strong physical perturbations. The protection against impacts is achieved with the use of elastic transmission combined with soft cover elements on the link side. The paper introduce the details of the actuator design and implementation and discuss the effects of the soft cover and series elastic transmission on the reduction of the impact forces which reach the reduction drive of the actuator during impacts. The model of prototype joint, including the actuator unit, its elastic transmission and the driving link soft cover, is introduced and simulations were performed to study the effect of the elastic properties of the transmission and the soft cover on the reduction of the impact forces transmitted to the reduction drive. The results from the simulations are confirmed by experimental measurements on the real system under induced experimental impact trials, demonstrating the significant effect of the soft cover in the further reduction of impact forces. The performance of the proposed actuator unit in terms of physical robustness makes it ideal for the development of emerging humanoids robots that will be capable of surviving falls and recovers from them.