ECG-Based Stress Detection and Productivity Factors Monitoring: The Real-Time Production Factory System

Productivity and production quality have become primary goals for the success of companies in all industrial and manufacturing sectors. Performance in terms of productivity is influenced by several factors including machinery efficiency, work environment and safety conditions, production processes organization, and aspects related to workers’ behavior (human factors). In particular, work-related stress is among the human factors that are most impactful and difficult to capture. Thus, optimizing productivity and quality in an effective way requires considering all these factors simultaneously. The proposed system aims to detect workers’ stress and fatigue in real time using wearable sensors and machine learning techniques and also integrate all data regarding the monitoring of production processes and the work environment into a single platform. This allows comprehensive multidimensional data analysis and correlation research, enabling organizations to improve productivity through appropriate work environments and sustainable processes for workers. The on-field trial demonstrated the technical and operational feasibility of the system, its high degree of usability, and the ability to detect stress from ECG signals exploiting a 1D Convolutional Neural Network (accuracy 88.4%, F1-score 0.90).