Analysis and evaluation of compostable and conventional films for packaging bakery goods in modified atmospheres with the use of Microcontroller Unit (MCU) and digital sensors

Preserving bakery products is essential for ensuring quality, and there is growing interest in developing sustainable preservation techniques. Innovative compostable materials like PBS (Polybutylene Succinate), PBSA-CHT or Poly(butylene Succinate) blendend with chitosan), and Polylactic Acid (PLA) are being studied with the aim to reduce waste, lower greenhouse gas emissions, and promote biodiversity. Evaluating these materials for food packaging involves analyzing their gas permeability, as a modified atmosphere is often used to extend shelf life. Key factors include gas concentration, humidity, temperature, and pressure. To assess the performance of these new materials, a data collection system was developed using a WiFi enabled microcontroller with digital sensors for temperature, humidity, and pressure. This compact, battery-powered system can be placed inside packages, providing continuous data without compromising the package integrity. A validation protocol was also created to compare compostable films (PBSA, PBSA-CHT, PLA) with conventional materials (PET, PP). It includes three tests: the Bubble Test for micro holes, Water Vapor Retention, and Gas Composition Retention during shelf life. This non-destructive monitoring method enhances understanding of compostable films' properties, offering insights for developing effective, sustainable packaging solutions that could replace conventional polymers.